Case Study

Kai Tahi

  • Location
    Porirua, Wellington
  • Client
    The Woolstore Group Ltd
  • Architect
    CMA+U with MacKayCurtis Architects
  • Structural Engineer
    Dunning Thornton
  • Builder
    The Woolstore Group Ltd
  • Date
    2024
  • Photo Credit
    Chris Bur (courtesy of MacKayCurtis Architects)

Showcasing the strength and beauty of glulam

Our Challenge
The Woolstore Group Ltd aimed to create Kai Tahi, a vibrant community space in Porirua featuring a distinctive arcade connecting the town centre and waterfront. The key challenge was the structural design and construction of a complex, geometrically intricate arcade envisioned as a “timber amphibian” making its way out of the water to the town centre. This required a material capable of achieving complex geometrical forms and large unsupported spans while adhering to the highest structural requirements and sustainability objectives. Precise fabrication and efficient on-site assembly were also critical due to the project’s unique design.

The Techlam Solution
Techlam provided structural glulaminated beams for the Kai Tahi arcade. Glulam’s high strength-to-weight ratio enabled the realisation of the intricate structure and long spans specified in the architectural design. Its inherent dimensional stability ensured the structural integrity and visual consistency of the exposed timber. Techlam’s advanced prefabrication capabilities, including digital modelling and CNC processing, allowed for the precise manufacture of intricate joint details off-site. This accuracy streamlined on-site assembly, minimising construction time and potential errors, ultimately achieving cost savings. The selection of glulam also addressed the project’s overall sustainability goals by utilising a material with a lower carbon footprint compared to conventional alternatives such as steel or concrete. The engineered properties of glulam provided a predictable and reliable structural solution for the arcade’s unique and demanding geometry, as well as answering aesthetic design needs.

Products Used
01

Glulaminated Visual Appearance Grades

The best choice for any project where timber elements are visible or make a design statement.

02

Pre-fabrication

Reducing on-site time and costs with ready-to-assemble components, including bolted steel brackets and epoxy fixed rods.

Sam Curtis

Director

MacKayCurtis Architects

“We selected Techlam glulam for its structural strength, prefabrication accuracy crucial for the complex geometry, aesthetic appeal and lower carbon footprint. ”

“Our core objective for Kai Tahi was to reconnect Porirua with its waterfront, achieved through a striking glulam arcade - a key architectural feature resembling a timber amphibian. Prefabrication by specialised fabricators like Techlam was essential for a fast, efficient build with tight tolerances, offering time and cost savings. Their expertise in complex joints, coupled with smooth and effortless 3D BIM coordination that resolved all joint complexities before fabrication, and overall communication that was smooth and effortless, were vital to the project’s successful and expressive structure. ”

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